Not much left Tacoma left... 4500 koh build

So I notched the tube around the center section and lowered it some and placed the ram at an angle. I honestly have no idea what I’m doing just using some pictures as a reference. Tomorrow I’ll measure how much steering I have on my other truck as it’s identical besides the knuckles on it are stock dodge ones. But that’ll give me an idea of how much steering I’ll get and if I need to move the ram closer to the housing to get the shaft inline at full steer.

If anyone has any input I’m all ears. I’ve never set up a double ended ram before.IMG_7702.jpegIMG_7704.jpegIMG_7703.jpegIMG_7706.jpegIMG_7705.jpeg
 
No real updates. Dropped the Ram on my foot last week and broke a toe and it wouldn’t fit in a shoe.

I sold my truck camper a month or so ago and been looking for an enclosed to add a bathroom and kitchen and beds and finally found one so bombed up to Reno/Sacramento area on Thursday right in a break between snow and grabbed this 32ft haul mark edge gooseneck. It has so rust I didn’t find till I got home but should work good for my needsIMG_7820.jpegIMG_7830.jpegIMG_7846.jpegIMG_7853.jpegIMG_7851.jpegIMG_7882.jpegIMG_7887.jpegIMG_7884.jpegIMG_7894.jpegIMG_7900.jpegIMG_7896.jpeg
 
Finally some more progress on the Ram. Rebent the tube on the front for more protection and extends a little farther out. Drew and cut a plate to mount the weld blocks and will probably weld a nut incase the blocks ever strip out. Needs a few more gussets on the back and a cap plate and some more plating and it’ll be done. Kind of wish I put more a bend in the tube to cut the back side and have it flow into the housing vs how I did but with a plate to cap it, it’ll be good.IMG_7935.jpegIMG_7937.jpegIMG_7939.jpegIMG_7940.jpegIMG_7941.jpegIMG_7947.jpegIMG_7948.jpegIMG_7950.jpegIMG_7951.jpeg
 
Ended up welding the truss on and tacing all the steering brackets back on so I could get the axle under the truck. I’ll wait to fully weld the steering till I make the tie rods and figure out the drag link. I also took the time between welding the truss to fix the passenger motor mount to clear the upper link and ended up fully welding the upper link mount. Still only tacd to the housing though.

I also cut a bunch of triangle supports for the back of the plate the ram clamps bolt to along with a cap. Should look pretty good all done.

Not a huge fan of how I terminated the tube in the passenger side. It wasn’t till after I made all the braces and support that I realized I should have bent that side more and notch the back side for a cleaner look. With another plate or two and some paint I don’t think it’ll be noticeable though.IMG_7960.jpegIMG_7961.jpegIMG_7964.jpegIMG_7966.jpegIMG_7967.jpegIMG_7968.jpegIMG_7972.jpegIMG_7970.jpegIMG_7971.jpegIMG_7973.jpeg
 
The way I made the frame left a decent hole where the a pillar needed to land. I took the time today and boxed that in and super happy with how it came out. Clean and simple. I added a center brace incase of a rollover so the tube isn’t landing on an empty box. Should be plenty strong and think it cleans up the corners super well.

Thinking I’ll finish the steering next to get a panhard mounted to find full bump while I wait to order shocks and hubs. IMG_8024.jpegIMG_8026.jpegIMG_8027.jpegIMG_8028.jpegIMG_8033.jpegIMG_8034.jpegIMG_8035.jpegIMG_8030.jpegIMG_8029.jpeg
 
Hoping to drill the steering arms tomorrow. If my math and research is right, should be roughly 8 in from the center of the kingpin for the tie rod to mount to. The drsglink I’ll wait till I figure out pitman arm length and as that should determine the hole in the arm location.

Plan is 1 in back and centered side to side. Should leave plenty of meat and I’ll dual shear the arm. IMG_8036.jpegIMG_8037.pngIMG_8038.jpegIMG_7717.jpegIMG_7719.png
 
Going the steering arms drilled and mounted back up. Threw them in the mill and angled the head 10 degrees forward to match the angle built into the arms and get the bolt to lay flat.

Made some tie rods and got a drsglink mocked up. Pretty happy to see at full lock the tie rods are straight with the ram shaft which means I somewhat know how to read a tape measure. I’ll need to space the tie rods down but I can make spacers later. I need to get a mockup panhard in to make sure the steering box location will work. I started with the drsglink the same length as the pitman arm from the kingpin but ran into clearance issues. I’ll have to do some more checking but it should work on the same hole as the tie rod.

I’m guessing the final pictures are close to full bump but I won’t really know till I get the hubs ordered and a tire on. I have the truck sitting a little higher than ride height so maybe I’ll adjust it down and do some measuring to see if I need to get it higher.IMG_8044.jpegIMG_8047.jpegIMG_8050.jpegIMG_8057.jpegIMG_8065.jpegIMG_8066.jpegIMG_8067.jpegIMG_8068.jpegIMG_8069.jpegIMG_8072.jpeg
 
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