Project 4Skinner: Unclean, uncut, unkosher and unashamed

March 2021

Total Chaos is an awesome company. Their products are robust, fitment is great, and they have a decades-long history of performance and reliability.

New bushings and inner sleeves. Everything got copious amounts of Superlube.
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Clearance for upper arm
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Effortless install! If you look closely, the frame appears to be welded where I cut it to tweak/beat/coax it back into its home. Since it appears to be TIG welded, I must’ve not filled my MIG bottles… this was still during Covid, so maybe that was my excuse? I don’t remember…
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Trimmed out the inner fender with tin snips.
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Got shit tacked together for fit check
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Made a doubler plate for under the frame VIN. See bottom left of photo:
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Looks like I finally got MIG gas, and made some extra gusset templates from beer boxes
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Inner fender trimmage on drivers side
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Tigged the upper arm shock mount chingadera.
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Used the hand template digitizer
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drivers side mostly burned in:
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Extra shock hoop gussets on drivers side also:
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Tidy packaging
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Late March 2021

Beers: At least one Coors Heavy as shown in the pics. So realistically probably 6-9 beers.

Didn’t have left hand jam nuts for the inner tierod ends, so I made some out of the stock tierod adjuster. Not only does it jam against the tierod extender, but it pinches also. So that’s pretty fucking cool…
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Final result:
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Simple & effective. And I didn’t have to drive anywhere or wait for parts.
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New moog idler arm and tierod ends. Spares of every balljoint and steering component live in the 4Skinner dezert kit.
 
April 20, 2021

I decided to shave off the bottom of the front frame rails in preparation for the new crossmember. If I was fucking smarter, I would have cut off the tow bar abortions like this… cutting thru the 1/8” and 0.090” frame rails would have been waaaaay less painful than s-l-o-w-l-y cutting thru the 1/4” plate and welds like I did…. Approach angle is gonna be like 0.69% better this way, so that’s fucking sick.

Trimmed both sides with a sawzall.
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Internal frame gussets forged from jap samurai sword steel can be seen here. More on than shortly.
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Made bottom closeout plates from 1/8” mystery steel
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Inside of the frame rails got 3/16” P&O plate that was welded to some of the stock internal frame gusseting.

***flicks 0.080” jap samurai sword steel internal gusset before welding to 3/16 plate***
“That’s not going anywhere”
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Ah yeah! Lookin’ tidy!
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Fitting front crossmember. It was either 2x2x0.25” wall or 2x2x0.188” wall.
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Lookin’ fairly straight, I burned those bitches in with some fatty caterpillar weave welds
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Leia doggo puppers!!!!
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Stock bumper brackets had been shittily booger welded to the abortive mess of a front end, so I made new bracketry from what appears to be 1.5x1.5x1/8” angle iron
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Evidence of abortive shitty welds still evident here on the right side of the stock bumper bracket:
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April 24, 2021.

Bumper brackets

Time: 1.6 hours
Materials: 0.075” (14ga) sheet for the bent bracket and 1/8” HR for the vertical gusset.
Tools: cardboard, vise brake, bandsaw, Ameribrade, MIG, vise grip welding clamps
Beers: since I started at 9:50AM and finished at 11:30AM, I’m guessing more than zero…


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If you dont have one of these gems, buy one. They are available from Amazon, Grizzly, and wherever else you fancy buying chinee tools. They are worth every fucking penny.
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June 27, 2021
Location: Calimesa hills prerun grounds
Participants: whitetrashkyle and @h0runner

Dirt miles: 15+
Smiles: 69
Laughs: aplenty
Beers: likely

The 4Skinner performed amazingly. I remember being absolutely stoked on the performance to simplicity ratio.
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Size difference is fucking crazy! I think this was the maiden voyage for the WTK F150. It got lots more backhalf cagework later on.
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Yeah, that’s a JAZ jeepspeed cell mounted backwards atop the stock 18(?) gallon tank.
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Simplicity
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Double the HP and suspension travel makes a huge fucking difference
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